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In meat products process, What are the core processing points for using konjac gum?

In meat products process, What are the core processing points for using konjac gum?

The core is solving its dissolution challenge. You must follow the "Golden Two-Step Method": High-Shear Cold Dispersion + Heat Activation.

Wrong Practice: Pouring directly into hot water → Instantaneous gelatinization and clumping, forming insoluble "konjac lumps" that cause gritty defects in the final product.

Correct Process Flow:

  1. Pre-mixing (Key Preparation):

    • Thoroughly and uniformly dry-mix the konjac gum powder with 5-10 times its weight of dry ingredients like sugar, salt, or starch. This step effectively prevents subsequent clumping upon contact with water.

  2. High-Shear Cold Dispersion (Step 1):

    • Add ice water (temperature < 10°C) to the mixing vessel.

    • Start the high-speed mixer (≥1500 rpm) to create a strong vortex.

    • Slowly and evenly sprinkle the pre-mix into the center of the vortex. The high shear force will instantly disperse it, forming a preliminary suspension.

  3. Heat Activation (Step 2):

    • While continuing to stir, slowly heat the suspension to 80-85°C.

    • Maintain stirring at this temperature for 5-10 minutes. During this time, the konjac glucomannan molecules will fully hydrate and expand, transforming the solution into a homogeneous, transparent, viscous gum solution.

  4. Blending and Mixing:

    • Thoroughly mix the fully dissolved konjac gum solution with the previously prepared and fully dissolved carrageenan solution (which also typically requires heating) at 60-70°C. This yields the blended gum solution ready for subsequent injection or tumbling.

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